Modular Nitrogen Generator - Versatile Solution for Increasing Production Requirements
When your business is moving in the fast lane and your nitrogen requirement is rising, it is a natural consequence that you feel the pressure to keep your gas supply up to par. Choosing Modular Nitrogen Generator from HONGBO will be a wiser move for you in this regard.
At the core, of course are high quality carbon molecular sieves. The reliable control comes from a PLC. Moreover, we use an light weight aluminum modular frame. All these enable the generator to produce stable 99.999% nitrogen fast. Our modular nitrogen gas system for industry are fully tested prior to dispatch.
Scenarios where modular nitrogen generators add value and support for companies that are growing
Food packaging operations are typical of seasonal business and need a nitrogen boost at short notice through a modular nitrogen gas system for industry.
Chemical process plants, and also metal working shops often encounter fluctuating requirements as they expand. In each case, a modular nitrogen system for industrial applications offers the capability of capacity change without significant disruption or extra costs.
Modular nitogen systems can be an indispensable asset when production plans keep changing. Instead of trying to guess future needs and making huge purchase decisions that are risky, companies can expand module-by-module. As demand is growing, factories do not have to worry about stopping production since operations are running continuously and also an energy efficient nitrogen production system is in-place during those periods.
Customers' Most Frequently Asked Questions About Modular Nitrogen Generators
·Do I have to replace the whole system if I want to enlarge a Modular Nitrogen Generator?
There's no need to tear down the whole machine, just plug in a new module. The system will run seamlessly.
Will a modular nitrogen system for industrial applications deliver consistent purity?
The way the machine is engineered it will not matter whether you are running at low or high capacity, the purity output is the same.
How well is an energy efficient nitrogen production system able to contribute to keeping operational expenses low?
It helps reduce the cost of compressor air, especially when you have periods of lower demand. You get the best energy efficiency possible.
Reasons why conventional nitro systems might not match the requirements of expanding enterprises
Fixed capacity nitrogen generators usually end up being a bottleneck once the production gets ramped up. At that point, the company is either going to run low on nitrogen or they have to overpay for the whole system.
The biggest plus is that a modular nitrogen system for industrial applications allows a user to gradually upgrade the output to meet actual demand. This strategy reduces capital outlay risk and avoids making wrong investments that could have been prevented.
HONGBO's aluminum alloy modules are lighter and more compact than conventional nitrogen generators. Consequently, it becomes easier to install such systems and their expansion later on also is considerably simplified.
The second benefit would be efficient use of energy.
A significant part of generating nitro is the compression of the air supply. If it is possible for you to reduce the use of the air during periods when the demand is low, the energy efficient nitrogen production system will significantly lower the costs.
In addition to the above, HONGBO's Modular Nitrogen Generators come with the most modern and cleanest PSA process. Together, these ensure that the nitrogen produced is of purest form at stable quality level while the cost of running the plant stays moderate. By matching the demand accurately and providing precisely the needed amount of the gas at each time in a modular nitrogen gas system for industry, this feature is further enhanced.
Basic Sizing and Scaling Instructions
First of all, determine your present average and peak nitrogen needs. If you are still not sure about your peak requirement, it may be a good idea to purchase equipment capable of 70% of the maximum expected load now.
We will provide you the capability to further add modules to the Modular Nitrogen Generator, whenever the situation calls for it. Most such systems can generate a nitrogen gas with a purity level anywhere between 99% and 99.999% with adjustable output pressure.
To increase your generating capacity, you simply have to make another connection from the new module to the principal manifold while the other piping remains unchanged to a large extent. The energy efficient nitrogen production system keeps changing according to the level of demand so even at the times of expansion the cost of running electricity stays under the control. But the protection of the molecular sieve unit through adequate treatment of the compressor air inlet cannot be underestimated especially with a modular nitrogen gas system for industry!
Most Common Mistakes to Avoid at All Costs
If you do not consider the issue of future expansion when you decide for the modular nitrogen gas system for industry then it will cost you in the form of expensive system replacement later on and that would be a big loss.
Lack of adequate pre-treatment and cleaning of inlet air may result in premature failure of molecular sieve system and consequently poor purity of the product from Modular Nitrogen Generator.
Failure to properly plan electricity usage and estimate system energy costs—resulting in the failure to select a suitable energy efficient nitrogen production system—will lead to substantial additional expenses during long-term operation.
Why HONGBO?
HONGBO offers working Modular Nitrogen Generator solutions that help growing businesses maintain the flexibility and cost effectiveness simultaneously. Our modular nitrogen gas system for industry and energy efficient nitrogen production system combine the performance of the generator over a long-term period with the ease of adding more modules.
If the demand for nitro is growing and you want to get a system that will scale with your company, please contact us.