Heatless Desiccant Dryer
  • Heatless Desiccant Dryer

Heatless Desiccant Dryer

Heatless regenerated adsorption dryers in nonstop operation,reliable and efficient they remove moisture from compressed air and depending on the configuration achieve pressure dewpoints as low as -70°C. As high quality allrounders, our compressed air dryers are available for most volume flow and pressure ranges. By the way: our customers have been able to reduce their operating costs significantly, thanks to the low purge air demand and differential pressure.

Heatless Desiccant Dryer


Working Process of Heatless Regenerative Adsorption Dryer

The HONGBO heatless regenerative adsorption dryer relies on the pressure swing adsorption and regeneration cycle technology to achieve deep drying of compressed air. The equipment is equipped with two drying towers filled with special adsorbents, Tower A and Tower B, which adopt an alternating operation mode without the assistance of external heat sources for regeneration during the entire process. During operation, compressed air flows through the two drying towers alternately. When one drying tower is under the high partial pressure condition of the system working pressure, the adsorbent inside the tower fully adsorbs the water vapor in the compressed air to complete the drying process. At the same time, the other drying tower is under the low partial pressure environment of normal atmospheric pressure, where the moisture adsorbed by the adsorbent is rapidly desorbed to realize the regeneration and reduction of the adsorbent. The entire adsorption and regeneration process is automatically switched according to the preset time program, continuously outputting stable and dry compressed air to ensure the continuous and uninterrupted operation of the system.

heatless air dryer 


Product Features of Adsorption Dryer

The tower structure is optimized through professional double precision calculation of thermodynamics and hydraulics, greatly reducing the operating resistance of the tower bed. The contact time between compressed air and desiccant is ≥5 seconds, which fully ensures that the dew point of the outlet finished gas stably meets the process requirements.

Equipped with a 30% desiccant margin design, specially used to compensate for the natural aging loss of desiccant during long-term use, effectively avoiding the attenuation of adsorption performance and ensuring a stable drying effect throughout the process.

Equipped with a large air diffuser, which can make compressed air penetrate the desiccant layer evenly and eliminate channeling and bias flow from the source; equipped with a full electronic programmable controller with a friendly human-machine interface, which automatically and continuously displays the operating conditions of the two towers, with stable and reliable equipment performance and easy operation.

The inner wall of the equipment cylinder adopts a professional cold galvanizing anti-rust treatment process, with excellent anti-corrosion and anti-rust performance, which can achieve 10 years of long-term non-corrosion and extend the overall service life of the equipment.

Selected high-quality adsorbents with large adsorption capacity and stable performance, the service life is more than 5 years under normal working conditions, which greatly reduces the later replacement and maintenance costs.

The air intake and regeneration valve group adopts a 4-valve or 3-valve modular structure design, with excellent valve core sealing performance, stable and reliable operation, strong wear resistance of the valve, and a service life of up to 500,000 actions.

Precisely control the moisture content of the regenerated gas outlet in a subsaturated state, fundamentally avoiding condensation in the muffler and exhaust channel, and ensuring the fault-free continuous operation of the equipment.

Reserved low-load regeneration energy-saving control interface and online dew point detection interface, which can expand energy-saving functions and monitor dew point data in real time according to actual working conditions, adapt to diversified process requirements, and improve the intelligence and energy efficiency of the equipment.

  

Thermal-free/Micro-thermal (LH) Regenerative Adsorption Dryer Technical Parameters

MODEL

Capacity m³/min

Pipe Dia.

Dimension L*W*H

(mm)

Power

V/HZ

low-grade heat

KW/V

Weight (heatless)Kg

(low-grade heat)Kg

HB0005

0.8

DN15

600X350X1500

220/50

70


HB0010(LH)

1.8

DN20

650X450X1500

220/50

1/220

85

95

HB0020(LH)

2.8

DN25

700×460X1500

220/50

2/220

105

125

HB0030(LH)

3.8

DN25

1000X480X1600

220/50

2/220

220

230

HB0040(LH)

5.5

DN40

1000X650X1700

220/50

3/220

250

270

HB0060(LH)

6.8

DN40

1000X650X1800

220/50

3/220

270

300

HB0080(LH)

8.8

DN50

1100X700X1865

220/50

4.5/220

325

355

HB0100(LH)

11.5

DN50

1100X700X2050

220/50

4.5/220

400

430

HB0120(LH)

14

DN65

1200X850X2100

220/50

6.5/380

510

550

HB0150(LH)

16

DN65

1200X850X2070

220/50

6.5/380

580

620

HB0200(LH)

22.8

DN80

1400X1000×2150

220/50

10/380

750

800

HB0250(LH)

28.5

DN80

1400X1000×2400

220/50

10/380

850

950

HB0300(LH)

35

DN80

1600X1100×2450

220/50

12/380

1100

1200

HB0400(LH)

45

DN100

1700X1100×2550

220/50

15/380

1400

1600

HB0500(LH)

55

DN100

2100X1100×2700

220/50

18/380

1600

1800

HB0600(LH)

65

DN125

2000×1200×2900

220/50

20/380

1800

2200

HB0800(LH)

85

DN150

2200X1600×2950

220/50

25/380

2300

2700

HB1000(LH)

105

DN150

2600X1600X2950

220/50

30/380

3010

3510

HB1200(LH)

120

DN200

2800X1700×2850

220/50

35/380

4000

4500

HB1600(LH)

160

DN200

3000X1900×3300

220/50

40/380

6100

6600

HB2000(LH)

200

DN200

3500×2200×3300

220/50

50/380

8350

8850

HB2500(LH)

250

DN250

3800×2400×3300

220/50

60/380

10300

10800

HB3000(LH)

300

DN300

4200×2600×3300

220/50

70/380

12500

13000

NOTE:   HB0005-HB2000, the model is of a double-tower traditional structure; (LH) is a micro-heat adsorption type dryer.


Faq

How long is your PSA nitrogen&VPSA Oxygen generator and air compressor warranty?
One year for the whole machine when the machines leave our factory.

How long could your PSA nitrogen, VPSA Oxygen generator air compressor be used?
Generally, more than 10 years.

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